back to top

Measuring Single-screw Extruders for Labo Plastomill | 655

  • Single-screw Extruder (D2025) Single-screw Extruder (D2025)
  • Dedicated mobile bench (KEXT) Dedicated mobile bench (KEXT)
  • with film take-off unit with film take-off unit
  • with pelletizer with pelletizer
  • Multi-layer Co-extrusion Multi-layer Co-extrusion
  • Strand die head Strand die head
  • T-die head T-die head
  • Film take-off unit (including chill roll) Film take-off unit (including chill roll)
  • Inflation (blow film) take-off unit (INT) Inflation (blow film) take-off unit (INT)
  • Cold cut pelletizer (PETEC4) Cold cut pelletizer (PETEC4)
  • Single-screw Extruder (D2025)
  • Dedicated mobile bench (KEXT)
  • with film take-off unit
  • with pelletizer
  • Multi-layer Co-extrusion
  • Strand die head
  • T-die head
  • Film take-off unit (including chill roll)
  • Inflation (blow film) take-off unit (INT)
  • Cold cut pelletizer (PETEC4)

Measuring Single-screw Extruders for Labo Plastomill | 655

In small size extruder test of Labo Plastomill, in addition to detecting torque, the pressure and temperature (maximum 4 points each) are also continuously detected during molding by installing resin temperature sensor and resin pressure sensor in the cylinder or die and the values are displayed on the monitor.

Various kinds of molding dies and take-off devices are also available, allowing you to determine molding conditions by simulating and obtain various information such as pressure, temperature, torque, specific energy (MJ/m3) and extrusion amount at each rpm (each shear rate) in addition to detecting mold status such as extrusion mold product’s fish eye, dispersion, transparency and gloss by using a small quantity of sample.

Example of application


– Simulation test using various kinds of molding die head

– Viscosity measuring test by slit die (measuring apparent and true values of shear rate, shear stress, viscosity)

– Specific energy measuring test (evaluation of productivity)

– Filter pressure resin test (measuring gel substance in resin)

– Die swell measuring test (resin(s elasticity recovery swelling test)

– Melt strength test (measuring melt tension and breaking speed)

– Garvey die test (ASTM D2230, rubber moldability evaluation)

– Compounding and pelletization

– Fixed quantity extrusion test by gear pump (pressure/revolution control)

– Inflation take-off bubble tension measuring test (Take-off unit tension measuring device)

Single-screw Extruders


 

Model D2015  D2020 D2025
Screw diameter 20mm  
L/D 15  20  25 
Max. temperature 250°C  350°C 
Heating system Electric
Heating zone (cylinder) 3
Vent port N/A
1
Standard die head Garvey die  Strand die (∅3mm x 1) 
Standard screw Full flight (CR1.6)  Full flight (CR2.5)  Vent screw 

 

Dedicated mobile benches (to be selected mandatory)


Mobile bench for extruder KEXT2
  KEXT1

 

 

Die Heads


 

Strand die ST1
  ST3S
T die  T25F
  T60F
  T120C
  T150C
Inflation die I25C
  I25S
Tube die TU10
  TU20
Wire coating die WD
Slit die CAPF2
Capillary die CAPR
Garvey die GD

 

 

Pressure and Temperature Transducers


Pressure transducer PS -Mercury fill

-Pressure range: Max. 50MPa

-Permissible temp.: Max. 400°C

  PSY
  PSH
  PSN -NaK fill

-Pressure range: Max. 50MPa

-Permissible temp.: Max. 400°C

Pressure/temperature transducer PTS
PTSY
PTSN
Temperature transducer TS

 

 

 

Feeding System


Constant feeder RCF-1R/RCF-1L Proportional control of extruder screw rotation and feeder screw rotation.
Gravimetric feeder WCF-1R/WCF-1L The feeder is placed on an electronic balance, the weight of the sample to be discharged from the feeder is weighed from the overall feeder weighing value, and the screw rotation of the feeder is controlled to provide a fixed-volume feed.
Forced feeder FH2 The lower part of the agitator blade in the hopper is screw-shaped, and a variable-speed motor forces the sample into the hopper.

Funnel-flow, rat-hole, bridges, etc. occur in the hopper can be suppressed.

 

 

Film/Sheet Take-off Units


Film/sheet take-off unit FT2W20 W1200 × D720 × H1200mm 170kg
  FT3W20 W1200 × D720 × H1200mm 180kg
Inflation (blown film) take-off unit INT W800 × D800 × H2400mm 250kg

 

 

Pelletizers


Cold cut pelletizer PETEC4 W480 × D1150 × H1230mm 95kg
Hot cut pelletizer PETEH W480 × D1150 × H1230mm

 

 

 

 

Contact